Induction Heating/Heater

(About Induction Heating/Heater)

In industry, lot of energy in wasted in several ways. The heating process based on fuel is a major segment in wastage of energy & no idea is found to solve the problem is fuel based furnaces because the medium (air) itself consume nearly 40% of energy. Now, the energy can be saved by replacing conventional technique with induction heating. Induction is a phenomenon to transfer electrical energy from a coil to another coil. In induction heating we use same technique, the workpiece act as another coil and consume transferred eenrgy itself that it up to the desired temprature. The ITH series machines are constructed on medium topology to penetrate heat deeply. It's common applications are Annealing Hardening, Forging of Ferrous and non-ferrous metals. This solid-state and durable machine is developed by years of hard work. All components and techniques use are up to date tested. The transformer core is low loss soft ferrite and coils are copper wound with H-class covering & an extra insulating wall is provided to isolate output winding. The water cooled design of transformer make it more efficient. The inverter section incorporates high quality capacitors which has a Q-factor>1000. The switching device used are the fastest devices than their counterparts. To prevent any type of damage two hall sensors, a water sensor, a supply sensor & a saturation sensor is attached to its micro controller powerded main board. An interface filter prevents line disturbance. A new type of exclusive circuit prevents the MCB,s repetitive tripping.

Technical
Specifications:
Model ITH 10
Supply 415 V, 3Ph, 50Hz
Power 10 KVA
Duty 100%
Efficiency (INV.) 90%
Insulation H Class
Programs 9
Heating Cycle 2
Counter 6 Digit
Placement Tabletop
Coolant DM Water
Coolant Pressure 1-2 Kg Cm2
Size (L x W x H) in. 24 x 12 x 20
Weight 53 Kg
Feeder No
Suitable Rod Dia 6 to 12 mm
Technical
Specifications:
Model ITH 15
Supply 415 V, 3Ph, 50Hz
Power 15 KVA
Duty 100%
Efficiency (INV.) 90%
Insulation H Class
Programs 9
Heating Cycle 2
Counter 6 Digit
Placement Tabletop
Coolant DM Water
Coolant Pressure 1-2 Kg Cm2
Size (L x W x H) in. 24 x 12 x 20
Weight 63 Kg
Feeder No
Suitable Rod Dia 6 to 12 mm
Technical 
Specifications:
Model ITH 20
Supply 415 V, 3Ph, 50Hz
Power 20 KVA
Duty 100%
Efficiency (INV.) 90%
Insulation H Class
Programs 9
Heating Cycle 2
Counter 6 Digit
Placement Ground
Coolant DM Water
Coolant Pressure 1-2 Kg Cm2
Size (L x W x H) in. 35 x 25 x 50 in.
Weight 220 Kg
Feeder Optional
Suitable Rod Dia 10 to 20
Technical
Specifications:
Model ITH 50
Supply 415V, 3Ph, 50Hz
Power 50 KVA
Duty 100%
Efficiency (INV.) 90%
Insulation H Class
Programs 9
Heating Cycle 2
Counter 6 Digit
Placement Ground
Coolant DM Water
Coolant Pressure 1-2 Kg Cm2
Size (L x W x H) in. 46 x 34 x 72 in.
Weight 400 Kg
Feeder Optional
Suitable Rod Dia 18 to 36
Technical
Specifications:
Model ITH 100
Supply 415 V, 3Ph, 50Hz
Power 100 KVA
Duty 100%
Efficiency 90%
Insulation H Class
Programs 9
Heating Cycle 2
Counter 6 Digit
Placement Ground
Coolant DM Water
Coolant Pressure 1-2 Kg Cm2
Size (L x W x H) in. 90 x 37 x 75 in.
Weight 600 Kg
Feeder Optional
Suitable Rod Dia 25 to 50
Comparison:
Model ITH 10 ITH 20 ITH 50 ITH 100
Supply 415 V, 3Ph, 50Hz 415 V, 3Ph, 50Hz 415 V, 3Ph, 50Hz 415 V, 3Ph, 50Hz
Power 10 KVA 20 KVA 50 KVA 100 KVA
Duty 100% 100% 100% 100%
Efficiency (INV.) 90% 90% 90% 90%
Insulation H Class H Class H Class H Class
Programs 9 9 9 9
Heating Cycle 2 2 2 2
Counter 6 Digit 6 Digit 6 Digit 6 Digit
Placement Tabletop Ground Ground Ground
Coolant DM Water DM Water DM Water DM Water
Coolant Pressure 1-2 Kg Cm2 1-2 Kg Cm2 1-2 Kg Cm2 1-2 Kg Cm2
Size (L x W x H) in. 17 x 21 x 26 in 35 x 25 x 50 in. 46 x 34 x 72 in. 90 x 37 x 75 in.
Weight 70 Kg 220 Kg 400 Kg 600 Kg
Feeder No Optional Optional Optional
Suitable Rod Dia 6 to 12 10 to 20 18 to 36 25 to 50

Keywords : Induction Heating Machine, Used in Collar Nut Manufacturing..

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